Tightlock coupling

Type H Tightlock couplers are a variety of Janney coupler, typically used on North American mainline passenger rail cars. They are designed with mechanical features which reduce slack in normal operation and prevent telescoping in derailments, yet remain compatible with other Janney types used by North American freight railroads.

Janney Type H Tightlock coupler seen on an Amtrak California cab car
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Like all Janney couplers, the Tightlock is "semi-automatic" with the couplers on cars or locomotives automatically locking when cars are pushed together. However, most tightlock couplers are not fully automatic, as workers still need to go between cars to hook up the air lines for the pneumatic brakes, and connect cables for head-end power and other communications. Also, to separate cars, a worker needs to use a lever to move the locking pin that keeps the coupler closed.

In Europe, some operators experimented with making fully automatic tightlock couplers by adding integral pneumatic and electric connectors, but these connections experienced reliability issues. Most operators who experimented with fully automatic tightlock couplers have now switched to the more common fully automatic Scharfenberg coupler.

Janney Type H TightLock coupler standards were established by the Association of American Railroads. Management and development of the standard was transferred to the American Public Transportation Association in 1971 when passenger service was nationalized in the United States from most private railway companies to Amtrak.

On a standard-gauge railway, the nominal mounting height for the coupler (rail top to coupler center) is 33 inches (838 mm), with a 34 1⁄2 ± 1 inch (876 ± 25 mm) maximum height on empty cars and 31 1⁄2 ± 1 inch (800 ± 25 mm) minimum height on loaded cars.[1]

Janney Type F

Janney Type F InterLock couplers,[2] often mistaken for the Type H Tightlock, are another variety, typical on North American gondola wagons that go through rotary dumpers.

  • Janney Type F Interlock couplers with separate air brake connections
  • Janney Type F Interlock couplers on China Railway rolling stock with separate air brake connections

Tightlock use in the United Kingdom

Type H couplers are in widespread use on multiple unit passenger trains in the UK built from the mid 1970s onwards. The previous generation of slam door units fitted with Buckeye couplers had required a shunter to get down onto the track and stand between the two units to manually trip the coupler mechanism as well as connect or disconnect the air pipes and electrical jumper leads. In order to reduce staffing costs and cut down station dwell times, British Rail looked to incorporate an automatic coupler mechanism in its new power-door trains. Class 313 units were the first stock to incorporate this. Air-operated Tightlock couplers were chosen, together with underslung electrical connector boxes controlled by a Drum switch, and this allowed drivers to single-handedly attach or split a train without having to leave the cab.

Classes of train equipped included:

The Tightlocks were generally a success in the UK, but there were reliability issues and some notable incidents occurred where trains divided in service. The constant couple-uncouple cycles of heavy London commuter services caused the couplers' mechanisms to wear out faster than expected. Connex South Eastern's Networker fleet was particularly susceptible to this and the company blamed its drivers in the media,[3] then changed its coupling instructions to drivers to include a "push-on, pull off" power test and visual inspection to ensure that the knuckles had engaged fully.

By the early 2000s the first batch of Bombardier Electrostar Class 375s had been built with Tightlock couplers for Connex South Central and Connex South Eastern, but it was quickly decided that Dellner couplings[4] would be preferable. All subsequent units were built with these, and their earlier examples were eventually modified.

All multiple-unit trains built for the UK since then have been equipped with Dellner couplings.

  • Type H Tightlock couplers on a California Car with separate air brake and head end power connections
  • Type H Tightlock couplers on an MBTA coach with separate air brake and head end power connections
  • Type H Tightlock couplers on a Networker EMU with integral air brake and head end power connections
  • Type H Tightlock couplers on a British Rail Class 321 EMU with integral air brake and head end power connections
  • Type H Tightlock couplers on a JNR Class EF65 with integral air brake connections
  • Henricot coupler on an SNCB Class 80 EMU with separate air brake and head end power connections

See also

References
  1. AAR Manual of Standards and Recommended Practices, Section S, Part I:Casting Details, Issue 06/2007
  2. Type F coupler
  3. Connex blames its drivers as trains come apart BBC News 16 August 1999
  4. Dellner Couplers AB — Automatic and Semi-Permanent Couplers
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