Solid oxide electrolyzer cell

A solid oxide electrolyzer cell (SOEC) is a solid oxide fuel cell that runs in regenerative mode to achieve the electrolysis of water (and/or carbon dioxide)[1] by using a solid oxide, or ceramic, electrolyte to produce hydrogen gas[2] (and/or carbon monoxide) and oxygen. The production of pure hydrogen is compelling because it is a clean fuel that can be stored easily, thus making it a potential alternative to batteries, which have a low storage capacity and create high amounts of waste materials.[3] Electrolysis is currently the most promising method of hydrogen production from water due to high efficiency of conversion and relatively low required energy input when compared to thermochemical and photocatalytic methods.[4]

SOEC 60 cell stack.

Principle

Solid oxide electrolyzer cells operate at temperatures which allow high-temperature electrolysis[5] to occur, typically between 500 and 850 °C. These operating temperatures are similar to those conditions for an SOFC. The net cell reaction yields hydrogen and oxygen gases. The reactions for one mole of water are shown below, with oxidation of water occurring at the anode and reduction of water occurring at the cathode.

Anode: O²⁻ → 1/2O₂ + 2e⁻

Cathode: H₂O + 2e⁻ → H₂ + O²⁻

Net Reaction: H₂O → H₂ + 1/2O₂

Electrolysis of water at 298 K (25 °C) requires 285.83 kJ of energy per mole in order to occur,[6] and the reaction is increasingly endothermic with increasing temperature. However, the energy demand may be reduced due to the Joule heating of an electrolysis cell, which may be utilized in the water splitting process at high temperatures. Research is ongoing to add heat from external heat sources such as concentrating solar thermal collectors and geothermal sources.[7]

Operation

The general function of the electrolyzer cell is to split water in the form of steam into pure H₂ and O₂. Steam is fed into the porous cathode. When a voltage is applied, the steam moves to the cathode-electrolyte interface and is reduced to form pure H₂ and oxygen ions. The hydrogen gas then diffuses back up through the cathode and is collected at its surface as hydrogen fuel, while the oxygen ions are conducted through the dense electrolyte. The electrolyte must be dense enough that the steam and hydrogen gas cannot diffuse through and lead to the recombination of the H₂ and O²⁻. At the electrolyte-anode interface, the oxygen ions are oxidized to form pure oxygen gas, which is collected at the surface of the anode.[8]

Materials

Solid oxide electrolyzer cells follow the same construction of a solid-oxide fuel cell, consisting of a fuel electrode (cathode), an oxygen electrode (anode) and a solid-oxide electrolyte.

Electrolyte

The most common electrolyte, again similar to solid-oxide fuel cells, is a dense ionic conductor consisting of ZrO₂ doped with 8 mol % Y2O3 (also known as YSZ). Zirconia dioxide is used because of its high strength, high melting temperature (approximately 2700 °C) and excellent corrosion resistance. Y₂O₃ is added to mitigate the phase transition from the tetragonal to the monoclinic phase on rapid cooling, which can lead to cracks and decrease the conductive properties of the electrolyte by causing scattering.[9] Some other common choices for SOEC are Scandia stabilized zirconia (ScSZ), ceria based electrolytes or lanthanum gallate materials. Despite the material similarity to solid oxide fuel cells, the operating conditions are different, leading to issues such as high steam concentrations at the fuel electrode and high oxygen partial pressures at the electrolyte/oxygen electrode interface.[10] A recent study found that periodic cycling a cell between electrolyzer and fuel cell modes reduced the oxygen partial pressure build up and drastically increased the lifetime of the electrolyzer cell.[11]

Fuel Electrode (Cathode)

The most common fuel electrode material is a Ni doped YSZ. However, high steam partial pressures and low hydrogen partial pressures at the Ni-YSZ interface causes oxidation of the nickel which results in catalyst degradation.[12] Perovskite-type lanthanum strontium manganese (LSM) is also commonly used as a cathode material. Recent studies have found that doping LSM with scandium to form LSMS promotes mobility of oxide ions in the cathode, increasing reduction kinetics at the interface with the electrolyte and thus leading to higher performance at low temperatures than traditional LSM cells. However, further development of the sintering process parameters is required to prevent precipitation of scandium oxide into the LSM lattice. These precipitate particles are problematic because they can impede electron and ion conduction. In particular, the processing temperature and concentration of scandium in the LSM lattice are being researched to optimize the properties of the LSMS cathode.[13] New materials are being researched such as lanthanum strontium manganese chromate (LSCM), which has proven to be more stable under electrolysis conditions.[14] LSCM has high redox stability, which is crucial especially at the interface with the electrolyte. Scandium-doped LCSM (LSCMS) is also being researched as a cathode material due to its high ionic conductivity. However, the rare-earth element introduces a significant materials cost and was found to cause a slight decrease in overall mixed conductivity. Nonetheless, LCSMS materials have demonstrated high efficiency at temperatures as low as 700 °C.[15]

Oxygen Electrode (Anode)

Lanthanum strontium manganate (LSM) is the most common oxygen electrode material. LSM offers high performance under electrolysis conditions due to generation of oxygen vacancies under anodic polarization that aid oxygen diffusion.[16] In addition, impregnating LSM electrode with GDC nanoparticles was found to increase cell lifetime by preventing delamination at the electrode/electrolyte interface.[17] The exact mechanism by how this happen needs to be explore further. In a 2010 study, it was found that neodymium nickelate as an anode material provided 1.7 times the current density of typical LSM anodes when integrated into a commercial SOEC and operated at 700 °C, and approximately 4 times the current density when operated at 800 °C. The increased performance is postulated to be due to higher "overstoichimoetry" of oxygen in the neodymium nickelate, making it a successful conductor of both ions and electrons.[18]

Considerations

Advantages of solid oxide-based regenerative fuel cells include high efficiencies, as they are not limited by Carnot efficiency.[19] Additional advantages include long-term stability, fuel flexibility, low emissions, and low operating costs. However, the greatest disadvantage is the high operating temperature, which results in long start-up times and break-in times. The high operating temperature also leads to mechanical compatibility issues such as thermal expansion mismatch and chemical stability issues such as diffusion between layers of material in the cell[20]

In principle, the process of any fuel cell could be reversed, due to the inherent reversibility of chemical reactions.[21] However, a given fuel cell is usually optimized for operating in one mode and may not be built in such a way that it can be operated in reverse. Fuel cells operated backwards may not make very efficient systems unless they are constructed to do so such as in the case of solid oxide electrolyzer cells, high pressure electrolyzers, unitized regenerative fuel cells and regenerative fuel cells. However, current research is being conducted to investigate systems in which a solid oxide cell may be run in either direction efficiently.[22]

Delamination

Fuel cells operated in electrolysis mode have been observed to degrade primarily due to anode delamination from the electrolyte. The delamination is a result of high oxygen partial pressure build up at the electrolyte-anode interface. Pores in the electrolyte-anode material act to confine high oxygen partial pressures inducing stress concentration in the surrounding material. The maximum stress induced can be expressed in terms of the internal oxygen pressure using the following equation from fracture mechanics:[23]

${\displaystyle \sigma _{max}=2P_{O2}({\frac {c}{\rho }})^{1/2}}$

where c is the length of the crack or pore and ${\displaystyle \rho }$ is the radius of curvature of the crack or pore. If ${\displaystyle \sigma _{max}}$ exceeds the theoretical strength of the material, the crack will propagate, macroscopically resulting in delamination.

Virkar et al. created a model to calculate the internal oxygen partial pressure from the oxygen partial pressure exposed to the electrodes and the electrolyte resistive properties.[24] The internal pressure of oxygen at the electrolyte- anode interface was modelled as:

${\displaystyle P_{O2}^{a}=P_{O2}^{Ox}\exp \left[-{\frac {4F}{RT}}\left\{{\frac {E_{a}r_{e}^{a}}{R_{e}}}-{\frac {(E_{a}-E_{N})r_{i}^{a}}{R_{i}}}\right\}\right]}$

${\displaystyle =P_{O2}^{Ox}\exp \left[-{\frac {4F}{RT}}\left\{(\phi ^{Ox}-\phi ^{a})-{\frac {(E_{a}-E_{N})r_{i}^{a}}{R_{i}}}\right\}\right]}$

where ${\displaystyle P_{O2}^{Ox}}$ is the oxygen partial pressure exposed to the oxygen electrode (anode), ${\displaystyle r-e^{a}}$ is the area specific electronic resistance at the anode interface, ${\displaystyle r_{i}^{a}}$ is the area specific ionic resistance at the anode interface, ${\displaystyle E_{a}}$ is the applied voltage, ${\displaystyle E_{N}}$ is the Nernst potential, ${\displaystyle R_{e}}$ and ${\displaystyle R_{i}}$ are the overall electronic and ionic area specific resistances respectively, and ${\displaystyle \phi ^{Ox}}$ and ${\displaystyle \phi ^{a}}$ are the electric potentials at the anode surface and the anode electrolyte interface respectively.[25]

In electrolysis mode ${\displaystyle \phi ^{Ox}}$>${\displaystyle \phi ^{a}}$ and ${\displaystyle E_{a}}$>${\displaystyle E_{N}}$. Whether ${\displaystyle P_{O2}^{a}}$ is greater than ${\displaystyle P_{O2}^{Ox}}$ is dictated by whether (${\displaystyle \phi ^{Ox}}$-${\displaystyle \phi ^{a}}$ ) or ${\displaystyle {\frac {E_{a}r_{e}^{a}}{R_{e}}}}$ is greater than ${\displaystyle {\frac {(E_{a}-E_{N})r_{i}^{a}}{R_{i}}}}$ . The internal oxygen partial pressure is minimized by increasing the electronic resistance at the anode interface and decreasing the ionic resistance at anode interface.

Delamination of the anode from the electrolyte increases the resistance of the cell and necessitates higher operating voltages in order to maintain a stable current.[26] Higher applied voltages increases the internal oxygen partial pressure, further exacerbating the degradation.

Applications

SOECs have possible application in fuel production, carbon dioxide recycling, and chemicals synthesis. In addition to the production of hydrogen and oxygen, an SOEC could be used to create syngas by electrolyzing water vapor and carbon dioxide.[27] This conversion could be useful for energy generation and energy storage applications.

MIT will test the method on the Perseverance rover as a means to produce oxygen for both human sustenance and liquid oxygen rocket propellant.[28]

Operating Conditions

SOEC modules can operate in three different modes: thermoneutral, exothermic and endothermic. In exothermic mode, the stack temperature increases during operation due to heat accumulation, and this heat is used for inlet gas preheating. Therefore, an external heat source is not needed while the electrical energy consumption increases. In the endothermic stack operation mode, there is an increment in heat energy consumption and a reduction in electrical energy consumption and hydrogen production because the average current density also decreases. The third mode is thermoneutral in which the heat generated through irreversible losses is equal to the heat required by the reaction. As there are some losses, an external heat source is needed. This mode consumes more electricity rather than endothermic operation mode.[29]

See also

• Glossary of fuel cell terms
• Hydrogen technologies

References

1. Zheng, Yun; Wang, Jianchen; Yu, Bo; Zhang, Wenqiang; Chen, Jing; Qiao, Jinli; Zhang, Jiujun (2017). "A review of high temperature co-electrolysis of H O and CO to produce sustainable fuels using solid oxide electrolysis cells (SOECs): advanced materials and technology". Chem. Soc. Rev. 46 (5): 1427–1463. doi:10.1039/C6CS00403B. PMID 28165079.
2. Durability of solid oxide electrolysis cells for hydrogen production Archived 2009-07-11 at the Wayback Machine
3. Ni M, Leung MKH, Leung DYC, Sumathy K. A review and recent developments in photocatalytic water-splitting using TiO2 for hydrogen production. Renewable Sustainable Energy Rev 2007;11(3):401–25.
4. Ni, M., Leung, M. K. H., & Leung, D. Y. C. (2008). Technological development of hydrogen production by solid oxide electrolyzer cell (SOEC). International Journal of Hydrogen Energy, 33, 2337–2354. doi:10.1016/j.ijhydene.2008.02.048
5. A reversible planar solid oxide fuel-assisted electrolysis cell
6. Electrolysis of Water
7. Can high temperature steam electrolysis function with geothermal heat?
8. Ni, M., Leung, M. K. H., & Leung, D. Y. C. (2008). Technological development of hydrogen production by solid oxide electrolyzer cell (SOEC). International Journal of Hydrogen Energy, 33, 2337–2354. doi:10.1016/j.ijhydene.2008.02.048
9. Bocanegra-Bernal, M. H., & De la Torre, S. D. (2002). Phase transitions in zirconium dioxide and related materials for high performance engineering ceramics. Journal of Materials Science, 37, 4947–4971
10. Laguna-Bercero, M. A. Recent advances in high temperature electrolysis using solid oxide fuel cells: A review. Journal of Power Sources 2012, 203, 4–16 DOI: 10.1016/j.jpowsour.2011.12.019.
11. Graves, C.; Ebbesen, S. D.; Jensen, S. H.; Simonsen, S. B.; Mogensen, M. B. Eliminating degradation in solid oxide electrochemical cells by reversible operation. Nat Mater 2014, advance online publication.
12. Laguna-Bercero, M. A. Recent advances in high temperature electrolysis using solid oxide fuel cells: A review. Journal of Power Sources 2012, 203, 4–16 DOI: 10.1016/j.jpowsour.2011.12.019.
13. Yue, X., Yan, A., Zhang, M., Liu, L., Dong, Y., & Cheng, M. (2008). Investigation on scandium-doped manganate La0.8Sr0.2Mn1-xScxO3-cathode for Intermediate Temperature Solid Oxide Fuel Cells. Journal of Power Sources, 185, 691–697. doi:10.1016/j.jpowsour.2008.08.038
14. X. Yang, J.T.S. Irvine, J. Mater. Chem. 18 (2008) 2349–2354.
15. Chen, S., Xie, K., Dong, D., Li, H., Qin, Q., Zhang, Y., & Wu, Y. (2015). A composite cathode based on scandium-doped chromate for direct high-temperature steam electrolysis in a symmetric solid oxide electrolyzer. Journal of Power Sources, 274, 718–729. doi:10.1016/j.jpowsour.2014.10.103
16. W. Wan, S.P. Jiang, Solid State Ionics 177 (2006) 1361–1369.
17. K. Chen, N. Ai, S.P. Jiang, J. Electrochem. Soc. 157 (2010) P89–P94.
18. Chauveau, F., Mougin, J., Bassat, J. M., Mauvy, F., & Grenier, J. C. (2010). A new anode material for solid oxide electrolyser: The neodymium nickelate. Journal of Power Sources, 195, 744–749. doi:10.1016/j.jpowsour.2009.08.003
19. Intermediate temperature solid oxide electrolysis cell using LaGaO3 based perovskite electrolyte
20. Solid oxide fuel cells
21. Simple and Attractive Demonstration of the Reversibility of Chemical Reactions
22. A Proposed Method for High Efficiency Electrical Energy Storage Using Solid Oxide Cells
23. Courtney, T.N. (2000) Mechanical Behavior of Materials. Groveland, IL: Waveland Press
24. Virkar, A.V. (2010). "Mechanism of oxygen electrode delamination in solid oxide electrolyzer cells" International Journal of Hydrogen Energy 35: 9527-9543
25. Virkar, A.V. (2010). "Mechanism of oxygen electrode delamination in solid oxide electrolyzer cells" International Journal of Hydrogen Energy 35: 9527-9543
26. Gazzarri J.I., Kesler O. (2007) “Non-destructive delamination detection in solid oxide fuel cells”. Journal of Power Sources; 167: 430-441.
27. Ceramatec Solid Oxide Co-Electrolysis Cell Archived 2011-06-08 at the Wayback Machine
28. MOXIE - An MIT oxygen-creating instrument has been selected to fly on the upcoming Mars 2020 mission
29. R. Daneshpour, M. Mehrpooya Design and optimization of a combined solar thermophotovoltaic power generation and solid oxide electrolyser for hydrogen production Energy Convers Manage, 176 (2018), pp. 274-286

External links

• 2007 DOE Hydrogen Program Review
• RELHY